Mentenanța predictivă: mentenanța viitorului

Vreți să preveniți oprirea sistemului dumneavoastră? Cu mentenanța predictivă, puteți identifica necesitatea de intervenție într-un stadiu incipient, să planificați strategic activitățile de mentenanță și, astfel, să reduceți costurile.

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Predictive Maintenance: Smart Planning for Maximum Efficiency

Maintenance measures count towards the biggest cost factors in system operation. Is this also the case for your company? Then you know from experience: The more urgent the maintenance or repairs to be carried out are, the more expensive they become. Because: Every unplanned standstill means costly downtimes.

However, it is not possible to avoid wear in the life cycle of a machine. Should maintenance be carried out as often as possible in order to reduce the risk of downtimes? No – because this also results in high and usually unnecessary costs.

Would it not be ideal to be able to look into the future to know when a machine actually needs maintenance? This is precisely what is now possible with the help of predictive maintenance! Thanks to real-time monitoring, big data and artificial intelligence, the individual maintenance needs of your system can be accurately predicted. Maintenance measures can be planned in a targeted and cost-effective manner and problems can be rectified before they even arise.
 

Your Advantages with Predictive Maintenance

Focus on key areas! Using predictive maintenance, you can increase your productivity and reduce costs. 

  • Minimal downtimes: Prevent unplanned downtimes and increase the availability of your machines.

  • High productivity: Avoid unnecessary maintenance, optimize your flow of goods and increase the efficiency of your system.

  • Reduced costs: Reduce your expenses for maintenance measures and prevent cost-intensive downtimes.

  • Optimum planning security: Schedule maintenance measures and plan resources according to your requirements.

  • Maximum transparency: Keep an eye on the status of your machines anytime and anywhere.

  • Long durability: Operate more sustainably and extend the durability of your machines through predictive maintenance.

Would you also like to benefit from the advantages of a smart maintenance strategy? With predictive maintenance from SSI SCHAEFER, you can cut your operating costs and fully exploit the potential of your system. We are happy to advise you – and ensure that your machines no longer come to unscheduled standstills in future!

Mentenanță predictivă: evitarea timpilor de nefuncționare cu ajutorul mentenanței inteligente

Depozitare, transport, picking: în procesele logistice complexe, toate componentele trebuie să funcționeze perfect împreună. Ce se întâmplă dacă una dintre componente cedează? E nevoie de intervenție rapidă! Reluarea fluxului de mărfuri necesită o intervenție de service neplanificată. Acest lucru generează costuri – care cresc cu fiecare minut de întrerupere. Există o opțiune pentru a evita acest lucru: mentenanța predictivă.

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Take a Look Into the Future of Your System With SSI SCHAEFER!

Predictive maintenance is based on the perfect interplay of a wide variety of information: Measured values from your machines and operating conditions are merged with globally collected data and analyzed using intelligent algorithms.

Patterns, anomalies and trends can be detected, and potential problems identified at an early stage. In this way, predictive maintenance can be used to reliably predict the ideal time for maintenance work.

A complex process – which we at SSI SCHAEFER make very simple for you! From data collection to processing and maintenance, we offer you predictive maintenance from a single source. Regardless of whether your system is from SSI SCHAEFER or a third-party supplier.
 

Data Collection per Edge Device

We carry out comprehensive condition-based monitoring to provide a transparent overview of the condition of your system. Relevant data is collected directly from your machines. To transfer these to our WAMAS Maintenance Center for further processing, we use an edge device (Siemens Nanobox) in the control cabinet. This is connected to both the control system and the cloud.

Our edge device meets the highest IT security standards and is compatible not only with all SSI SCHAEFER products, but also with hardware from third-party suppliers. The device can be installed quickly and easily via plug-and-play – during operation, without bringing the system to a standstill.
 

Data Analysis in WAMAS Maintenance Center

In WAMAS Maintenance Center, our Computerized Maintenance Management System (CMMS), everything important comes together: The operating data from the edge device, information on your system from WAMAS Control Center as well as statistical thresholds and global data from the cloud.

The smart tool evaluates the consolidated data using AI-based machine learning algorithms and provides you with indications of potential problems using pattern and anomaly detection. The time and type of maintenance work required can thus be planned precisely and predictive maintenance can be managed efficiently.
 

Our Service for Your Predictive Maintenance

Predictive maintenance allows you to plan your maintenance measures proactively and at an early stage, thereby reducing downtimes to a minimum. Our experts will not only support you with the preparations, but will also be happy to carry out the predictive maintenance of your system for you. 

Here, we rely on customized services: You decide which functions of our WAMAS Maintenance Center you would like to use and to what extent we can support you with predictive maintenance. Would you like to carry out minor maintenance yourself? Or have our SSI SCHAEFER technicians permanently on site as part of Resident Maintenance®? Together, we will find the best solution for your needs! 

FAQs

Predictive maintenance can prevent machine downtimes, optimize operating processes and save costs in the long term. Unnecessary maintenance work is avoided, and maintenance measures can be planned in a targeted manner at an early stage thanks to intelligent data analysis. This gives you peace of mind, increases your productivity and extends the durability of your machines.

Spre deosebire de mentenanța reactivă, în loc să aștepte până când apare o problemă, mentenanța predictivă ia măsuri proactive. În contrast cu mentenanța preventivă, aceasta se bazează pe date: monitorizarea continuă a stării este utilizată pentru a analiza condiția echipamentului. Pe lângă aceste informații, sunt folosite și date suplimentare și modele de predicție pentru a determina momentul ideal pentru măsurile de mentenanță cu ajutorul algoritmilor inteligenți.

All you need for predictive maintenance with SSI SCHAEFER is an Internet connection. We take care of the rest: With the help of the Siemens Nanobox, we establish the connection between your machines and our WAMAS Maintenance Center, which you can use to your preferred extent. Here, it makes no difference whether you work exclusively with SSI SCHAEFER’s products or hardware from third-party suppliers. Our predictive maintenance service offers you absolute flexibility!

As a rule, one device per system is sufficient to collect relevant usage data on a control level. Depending on the number of components installed in the system, the quantity may increase.

Cum vă este mai convenabil! Puteți planifica mentenanța predictivă cu ajutorul WAMAS Maintenance Center iar apoi să efectuați mentenanța chiar dumneavoastră. Alternativ, tehnicienii noștri de la SSI SCHAEFER vor fi bucuroși să vă sprijine.

Pentru sisteme complexe, vă putem oferi, la cerere, suport permanent la fața locului prin serviciul nostru SSI Resident Maintenance®. Contactați-ne și, împreună, vom găsi cea mai bună soluție pentru cerințele dumneavoastră!

Vă oferim serviciul nostru de mentenanță predictivă în baza unui model de licențiere flexibil. După o perioadă de probă gratuită, puteți alege între diferite pachete care oferă funcționalități variate. Vom fi bucuroși să vă oferim o ofertă personalizată pentru acest serviciu!

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